Fast Setting Underwater Cementitious Repairs
CEM230 is a fast setting, ready to use, cement-based concrete and masonry patching compound formulated specifically for underwater use.
CEM230 is used underwater or below grade on vertical, overhead and horizontal surfaces without forming.
It is used for the patching, repair, restoration and cosmetic reconstruction of dams, piers, reservoirs, pilings, seawalls, tunnels, sewer pipes and other underwater surfaces.
| Product | Packaging |
| CEM230 | 50 Lb (22.7 kg) Bag |
Mixed Density: 15.3 Lb/gal (1.840 kg/L)
Coverage: 50 Lb bag CEM230 mixed mortar will yield approximately 3.3 gallons (12.50 Liters).
| 1 days, Psi (MPa) | 2650 (18) |
| 7 days, Psi (MPa) | 3090 (21) |
| 28 days, Psi (MPa) | 3570 (24.3) |
Flexural Strength*: ASTM C-348
| 1 day, Psi (MPa) | 560 (3.8) |
| 7 days, Psi (MPa) | 630 (4.3) |
| 28 days, Psi (MPa) | 780 (5.3) |
Setting Time*: ASTM C-191 at 75°F (25ºC)
| Initial set | 10 minutes |
| Final set | 15 minutes |
| Chlorides | 0.01 % or less |
* Average
Surface Preparation:
Surfaces must be structurally sound, clean and free of loose or deteriorated concrete, rust, marine growth, oily materials and other contaminants.
Undercut edges of the area to be patched to a minimum depth of 3/4 inch (19 mm).
Clean exposed steel and reinforcing.
When substrate is not absorptive, abrade as necessary to ensure proper bonding. Surface must be damp to achieve proper bond.
Mixing: CEM230 will require approximately 1.27 Gal (4.8 liters) of potable water per 50 lb (22.7 kg) bag to achieve the proper mix consistency.
Pour the measured amount of water into a clean container. Add the measured amount of CEM230 and thoroughly mix for no more than 60 seconds to a stiff, no slump, putty-like consistency.
Mix small quantities of CEM230 in a clean pail with a hand trowel. Use a rotary mixer with rubber tip blades for mixing large quantities.
Mixing Procedure:
Application:to ensure complete bond with entire surface, force the CEM230 firmly into the pre-dampened area by hand or with a trowel. Underwater applications may be smoothed or finished by hand.
For out-of-water application, slightly overfill the patch and following initial set, shave the material to conform to the contour of the surrounding surface.
Always shave CEM230 toward the common bonding edge between the patching material and the existing surface.
Cure the material using standard curing practices.
Precautions:
Cleaning: clean application tools and mixing equipment with water immediately following use.
Store CEM230 in cool dry storage facilities. Do not expose to direct sunlight. The shelf life of CEM230 is minimum 1 year if stored in a cool dry place in its original unopened container.
CEM230 is non-flammable and non-toxic in nature. Avoid contact with eyes and skin as it may cause irritation due to its alkaline nature. Splashes of CEM230 should be washed off immediately with clean water. Wear necessary gloves and dust mask.
LIMITED WARRANTY: International Chem-Crete Inc. warrants that, at the time and place we make shipment, our materials will be of good quality and will conform to our published specifications in force on the date of acceptance of the order.
DISCLAIMER: The information contained herein is included for illustrative purposes only and, t the best of our knowledge, is accurate and reliable. International Chem-Crete Inc. is not under any circumstances liable to connection with the use of information. As International Chem-Crete Inc. has no control over the use to which others may put its products, it is recommended that the products be tested to determine the suitability for specific applications and/or our information is valid in particular circumstances. Responsibility remains with the architect or engineer, contractor and owner of the design, application and proper installation of each product. Specifier and user shall determine the suitability of the product for specific application and assume all responsibility in connection therewith. AM200319.
